Examples of Modeling & Detailing | Tool Design

 
 

 
  Many Fortune 500 companies have started outsourcing their reverse engineering jobs to specialist firms with in-house expertise like BPO Matrix who have proven expertise in the component design process.

Reverse engineering in mechanical design increases the designer's productivity by automatically creating the 2D and 3D drawings and wire models from the physical model. BPO Matrix has considerable expertise in re-engineering and modifying an existing product using the techniques of reverse engineering.

The process involves
  • Analyzing the existing product

  • Identifying the product components and their relationships

  • Creating representations of the systems in another form

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    BPO Matrix uses scanned data to reverse engineer and create 3D models. The equipment used for capturing the point cloud data of the components are:

  • White light scanner - for non contact type scanning

  • Laser scanner - for non contact type scanning

  • CMM - touch probe contact type scanner

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    The point cloud data of the component in multiple exposures is aligned using specialized software known as IM-Align. The solid model of the part is then created using software Surfacer. 3D models and designs are created by incorporating engineering and tooling requirements, such as shrink factors, draft angles, under cuts and flange details. Irregularities on the surface of the components are eliminated during the reverse engineering process.

    BPO Matrix has achieved 99% conformance in the first trial itself, for the reverse engineering of
  • Automotive components

  • Mechanical engineering parts

  • White goods

  • Electrical components

  • Sub-assemblies

  • Machine tool

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      Eg 1 - Surfacing From Point Cloud Data
    Surfacing From Point Cloud Data

    Eg 2 - Reverse Engineering from Physical Parts & Assemblies Reverse Engineering from Physical Parts & Assemblies

     
     
    Examples of Modeling & Detailing | Tool Design

     
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